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【Abstract】Inordertoimprovethepickingefficiency,reducethepickingtime,thispapertakeartificialpickingoperationofacertaindistributioncenterwhichhasdouble-areawarehouseasthestudyingobject.Discussthepickingtaskallocationandroutingproblems.EstablishtheTSPmodeloforder-pickingsystem.CreateaheuristicalgorithmbasesontheGeicAlgorithm(GA)whichhelptosolvethetaskallocatingproblemandtogettheassociatedorder-pickingroutes.AndachievethesimulationexperimentwiththeVisual6.0C++platformtoprovetherationalityofthemodelandtheeffectivenessofthearithmetic.
【Keywords】Order-pickingtaskallocating;Associatedorder-pickingroutes;Aheuristicalgorithmbasedongeicalgorithm
Goodsindistributioncentermustbepickedupanddistributedbytheorderform,thenachievesthehandsofcustomers.Investigationshowsthat,order-pickingtaskisnotonlyawasteoftimebutalsohasahighcost[1].Sotheoptimizationoforder-pickingroutingprobleminraisingtheefficiencyoflogisticscenterhasanimportantrole.In1976,S.Sahni[2]provesthestorageallocationproblemisNP-pleteproblem,withthisconclusionlaterscholarshavebeguntostudythestorageallocationheuristicalgorithm.FelixT.S.Chan[3]studiestheStorageAssignmentPoliciesonwarehousepartitioningandmodityclassificationproblems.Inordertoachieveahigherefficiency,heusestheapproachtomakeaproperredistributionforthelayoutofthewarehouse.WithbiningtheStorageAssignmentpoliciesandthePathOptimizationStrategyR.DeKker[4]putsforwardaneffectivewayinimprovingthepickingefficiency.T.Le-Duc[5]establishedastatisticalmodelinassessingtheaveragedistanceoforder-pickingprocess,andproposedakindofDoubleoptionexchangeheuristicalgorithminsolvingwarehousepartitioning.Shizhen-Li[6]addressesanorder-batchingmethodbasesonClusteringAnalysis,shefocusonobtainingtheminimumtraveldistance.Transformsthisproblemintotheclusteringproblembasesontheestablishedmathematicalmodel,proposesasolutionofsimilaritycoefficientmethodtogetanearoptimalresult.YanRu-Li[7]makesadiscussiononhowpickingstrategieseffectstheefficiencyoforder-pickingandthelevelofservice.ConsideringtheReal-timeofcustomerorders,anadaptivefunctionofthegeicalgorithmisdesignedtomakeareasonablesequence.Zhen-Li[8]transformedtheroutingoptimizationproblemintoTSPissue,usesanichegeicalgorithm(NPGA)tosolveit,andobtainstheoptimalpathoforder-pickingtask.Hong-Wang[9]makesaresearchontheroutingoptimizationproblembasesonthedouble-areawarehouse,discusseshowtosolvetheproblemthatoneorderpickedbymultiplepickingcarts.Mostoftheresearchersmentionedabovefocusonwarehouselayout,orderprocessingandroutingoptimizationproblems.Theyneglectthedetailsoftaskingwhentherearemultipleorderpickers.Thisarticlenotonlymakesadeepresearchontheoptimizationoforder-pickingroutingproblembutalsosolvestheproblemoftaskallocation.
1Problemdescription
Pickingprocesscanbedividedinto4parts:theformationofpickingdata(generatecustomerorders),walkingandhandling,picking(takeandconfirmation),classificationandconcentration.Thepickingtimecanbedividedinto:orderprocessing,generatingpickinginstructions,thetotalwalkingtime,thetimerequiredtofindthecorrectstorage.Aftercustomerssubmittheirorders,theformationofthepickingdataisestablished,andthenitwillbeassignedtoeachpicker.PickerswillgofromtheI/OpottoeachlocationofthegoodswhenfinishingthepickingprocesstheyebacktotheI/Opot.
1.1Modelassumptions
1)1ordercontainsatleast1atmostN,(N≥1)kindsofgoods(Nrepresentsthetotalstorageallocationinthewarehouse);
2)MPickersworkatthesametime;
3)Supposesallofthepickersworkingandwalkingatthesamespeed;
4)Thelengthofalleywayandgangwayandthewidthanddepthofthecontaineraregiven.(Walkingdistancecanbecalculated);
5)Becausethewarehousechannelortunnelisnotwideenough,itcanonlyholdonepickingcartthrough,sowhentwopickingcartencounter,thetwopickersshouldexchangetheirordersandcontinuetowork;
6)Pickingcartsareordinaryhandcartswhichcanbeusedrepeatedlywithoutconsideringthecost.Becauseatthesametimetherearemanypickersworktogether,sothecapacityofpickingcartisnotconsidered;
7)Theitemsrequiredintheordersarenotoutofstock;
1.2Modeling
ThebasicstructureasshowninFigure1isamontwo-areawarehouse.Thewarehouseposedbymanyshelvesandacertainnumberoflanewayswhichhavethesamelengthandwidth(shownastransversechannelsinFig.1.)Thewarehousedividedbythemainchannelaveragely(inthemiddleofthewarehouseshownasverticalchannelsinFig.1).Eachsideofithasasidechannelwhichparalleltothemainchannel.TheI/Oportdirectlyoppositethemainchannel.
Fig.1Schematicdiagramofwarehouselayout
AnyStoragelocationintheWarehousecanbeexpressedas:pi等于p(xi,yi,zi),i等于1,2,...N
Inthisformula,xiindicateslanewaynumber,xi∈{1,2,...a};yiindicatesthetwoareas(theeasthalfandthewesthalf)oftheWarehouse;yi等于1,east0,west;ziindicatessectionnumber,zi∈{1,2,...b},
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